Lesson 1 Safety
Part A: General Hazards
Safety Measures
Figure 1-2. Chemical-cartridge respirator
Figure 1-3. Abrasive-blasting helmet
Responsibilities of the Foreman
Figure 1-5. Safety checklist
Part B: Accident, Fire, and Health Hazardz
Figure 1-6. Ladder safety shoes
Figure 1-7. Ladder stability
Equipment Check and Use
Figure 1-8. Double-pole or independent scaffold
Figure 1-9. Diagonal bracing on double-pole scaffold
Figure 1-10. Single-pole scaffold corner construction
Figure 1-11. Horse scaffold, two tiers (maximum height two tiers or 10 feet)
Figure 1-12. Outrigger scaffold with guardrail
Figure 1-13. Pipe scaffold
Figure 1-15. Welded pipe scaffold with straddle braces
Table 1-1. Safe center loads for scaffold planking
Equipment Check and Use -Cont.
Figure 1-17. Boatswain's chair (construction details)
Figure 1-18. Swinging scaffold (construction details)
Figure 1-20. Grounding of blast nozzle
Regulations Affecting Protective Coatings and Their Use
Fire Hazards
Precautions and Prevention
Specific Safety Measures
Table 1-2. Proper fire extinguishers
Specific Safety Measures -Cont.
Health Hazards
Health Hazards -Cont. - en0562a0038
Health Hazards -Cont. - en0562a0039
Emergencies and Health Services
Lesson 1 Practice Exercise - en0562a0042
Lesson 1 Practice Exercise -Cont. - en0562a0043
Lesson 1 Practice Exercise -Cont. - en0562a0044
Answer Key and Feedback - en0562a0045
Answer Key and Feedback -Cont. - en0562a0046
Lesson 2 Protective- Coating Materials
Protective-Coating Composition
Purpose and Function of Protective-Coating Materials
Principle Ingredients of Protective-Coating Materials
Pigments
Vehicles
Vehicles -Cont.
Table 2-1. Characteristics of driers
Types of Protective-Coating Materials
Types of Protective-Coating Materials -Cont. - en0562a0057
Types of Protective-Coating Materials -Cont. - en0562a0058
Table 2-2. Mixing oil stains
Part B- Mixing and Preparing Protective Coatings
Figure 2-3. Tertiary colors
Mixing, Coloring, and Tinting Paints
Mixing, Coloring, and Tinting Paints -Cont.
Table 2-3. Color selection
Figure 2-4. Boxing paint
Figure 2-6. Propeller-type mixer
Mixing, Coloring, and Tinting Paints -Cont.
Part C: Preparing the Surface
Surface Preparation
Surface Preparation -Cont.
Part D: Selecting Exterior and Interior Protective Coatings
Exterior Protective Coatings
Exterior Protective Coatings -Cont. - en0562a0073
Exterior Protective Coatings -Cont. - en0562a0074
Exterior Protective Coatings -Cont. - en0562a0075
Exterior Protective Coatings -Cont. - en0562a0076
Table 2-4. Whitewash formulas
Table 2-5. Recommended exterior coatings
Table 2-5. Recommended exterior coatings (continued)
Interior Protective Coatings
Interior Protective Coatings -Cont. - en0562a0081
Interior Protective Coatings -Cont. - en0562a0082
Interior Protective Coatings -Cont. - en0562a0083
Table 2-6. Recommended interior coatings
Table 2-6. Recommended interior coatings (continued)
Part E: Maintaining Protective Coatings
Efficient and Safe Handling, Storing, and Disposing of Protective Coatings
Lesson 2 Practice Exercise - en0562a0088
Lesson 2 Practice Exercise -Cont. - en0562a0089
Lesson 2 Practice Exercise -Cont. - en0562a0090
Lesson 2 Practice Exercise -Cont. - en0562a0091
Lesson 2 Practice Exercise -Cont. - en0562a0092
Answer Key and Feedback - en0562a0093
Answer Key and Feedback -Cont. - en0562a0094
Lesson 3 Protective -Coating Equipment
Figure 3-1. Hand wire brushes
Figure 3-3. Wood scraper
Figure 3-4. Sharpening hand-scraper edges
Figure 3-7. Putty knife
Figure 3-9. Files
Hand-Operated Tools
Table 3-2. Selecting abrasives by work surface or intended use
Table 3-3. Selecting steel-wool grades
Figure 3-10. Blowtorch
Power-Operated Tools
Figure 3-12. Power wire brushes
Figure 3-14. Portable belt sander (with dust bag)
Figure 3-15. Portable disc sanders
Figure 3-16. Drum floor sander
Figure 3-18. Portable power grinder
Figure 3-19. Portable abrasive blaster
Portable abrasive blasters
Part B: Application Equipment
Paint-Preparation Tools
Figure 3-22. Principal paintbrush parts
Figure 3-24. Flat wall paintbrush
Paintbrush Care, Cleaning, Storage, and Reclamation
Figure 3-27. Oil-based paint cleaning materials
Figure 3-28. Removing paint off the furrule with a rag
Figure 3-32. Spinning the paintbrush
Paint Rollers
Figure 3-35. Paint rollers
Figure 3-36. Paint roller and tray
Paint Spray Guns
Figure 3-38. Attached-container spray gun
Spray-Gun and Paint-Tank Cleaning
Air Compressors
Figure 3-42. High-pressure air compressor (gasoline engine)
Airless Spray Systems
Figure 3-44. Airless hot spray system
Airless Spray Systems -Cont.
Stationary Compressor Unit
Air Transformer
Wiping Rags and Drop Cloths
Operator Maintenance
Glass Bead-Dispensing Gun
Part D: Sign-Making Equipment
Figure 3-49. Stenciling spray gun
Part D: Sign-Making Equipment -Cont.
Lesson 3 Practice Exercise - en0562a0142
Lesson 3 Practice Exercise -Cont. - en0562a0143
Lesson 3 Practice Exercise -Cont. - en0562a0144
Lesson 3 Practice Exercise -Cont. - en0562a0145
Lesson 3 Practice Exercise -Cont. - en0562a0146
Answer Key and Feedback - en0562a0147
Answer Key and Feedback -Cont. - en0562a0148
Lesson 4 Ladders, Scaffolds, and Hoisting Equipment
Figure 4-1. Single-rung woodladder
Figure 4-3. Raising a ladder
Figure 4-6. Lowering a long extension ladder
Figure 4-8. Steel ladder jack
Table 4-1. Sizes of extension planking
Figure 4-10. Extension ladder
Figure 4-12. Painter's trestle
Part B: Scaffoldings
Figure 4-14. Independent scaffold topped with platforms
Figure 4-15. Footing plate
Figure 4-17. Building tie-in
Figure 4-19. Swing-stage scaffold
Part B: Scaffolds
Scaffolds
Figure 4-20. Boatswain's chair
Part C: Hoisting Equipment
Figure 4-23. Bowline
Figure 4-24. Running bowline
Figure 4-26. Two half hitches
Figure 4-27. Clove hitch
Figure 4-30. Rolling hitch
Figure 4-31. Scaffold hitch
Figure 4-32. Whipping the end of a rope
Block and Tackle
Hoisting Machine
Lesson 4 Practice Exercise - en0562a0176
Lesson 4 Practice Exercise -Cont. - en0562a0177
Lesson 4 Practice Exercise -Cont. - en0562a0178
Answer Key and Feedback - en0562a0179
Lesson 5 Metal Corroision and Identification
Figure 5-1. Electrochemical-corrosion theory of a battery cell
Figure 5-2. Electrochemical-corrosion condition
Figure 5-4. Core corrosion
Figure 5-6. Galvanic corrosion
Table 5-1. Metal and alloy classification
Table 5-2. Metal and alloy galvonic series
Forms
Figure 5-7. Differential-environmental corrosion
Figure 5-8. Low oxygen-concentration areas
Figure 5-9. Low-oxygen cell corrosion action
Causes
Dezincification
Controls
Table 5-3. Mixtures for passivating metal surfaces
Galvanic anode method
Figure 5-10. Galvanic cathodic protection
Part B: Metal Identification
Table 5-4. Steel identification numerical index
Table 5-5. Identification marking and color code breakdown
Figure 5-12. Identification markings
Figure 5-13. Typical spark streams
Table 5-6. Concentrated nitric-acid test reactions
Chemical (Acid) Spot Testing
Lesson 5 Practice Exercise - en0562a0204
Lesson 5 Practice Exercise -Cont. - en0562a0205
Lesson 5 Practice Exercise -Cont. - en0562a0206
Answer Key and Feedback - en0562a0207
Answer Key and Feedback -Cont. - en0562a0208
Painting I
Part A: General Hazards
Safety Measures
Figure 1-2. Chemical-cartridge respirator
Figure 1-3. Abrasive-blasting helmet
Responsibilities of the Foreman
Figure 1-5. Safety checklist
Part B: Accident, Fire, and Health Hazardz
Figure 1-6. Ladder safety shoes
Figure 1-7. Ladder stability
Equipment Check and Use
Figure 1-8. Double-pole or independent scaffold
Figure 1-9. Diagonal bracing on double-pole scaffold
Figure 1-10. Single-pole scaffold corner construction
Figure 1-11. Horse scaffold, two tiers (maximum height two tiers or 10 feet)
Figure 1-12. Outrigger scaffold with guardrail
Figure 1-13. Pipe scaffold
Figure 1-15. Welded pipe scaffold with straddle braces
Table 1-1. Safe center loads for scaffold planking
Equipment Check and Use -Cont.
Figure 1-17. Boatswain's chair (construction details)
Figure 1-18. Swinging scaffold (construction details)
Figure 1-20. Grounding of blast nozzle
Regulations Affecting Protective Coatings and Their Use
Fire Hazards
Precautions and Prevention
Specific Safety Measures
Table 1-2. Proper fire extinguishers
Specific Safety Measures -Cont.
Health Hazards
Health Hazards -Cont. - en0562a0038
Health Hazards -Cont. - en0562a0039
Emergencies and Health Services
Lesson 1 Practice Exercise - en0562a0042
Lesson 1 Practice Exercise -Cont. - en0562a0043
Lesson 1 Practice Exercise -Cont. - en0562a0044
Answer Key and Feedback - en0562a0045
Answer Key and Feedback -Cont. - en0562a0046
Lesson 2 Protective- Coating Materials
Protective-Coating Composition
Purpose and Function of Protective-Coating Materials
Principle Ingredients of Protective-Coating Materials
Pigments
Vehicles
Vehicles -Cont.
Table 2-1. Characteristics of driers
Types of Protective-Coating Materials
Types of Protective-Coating Materials -Cont. - en0562a0057
Types of Protective-Coating Materials -Cont. - en0562a0058
Table 2-2. Mixing oil stains
Part B- Mixing and Preparing Protective Coatings
Figure 2-3. Tertiary colors
Mixing, Coloring, and Tinting Paints
Mixing, Coloring, and Tinting Paints -Cont.
Table 2-3. Color selection
Figure 2-4. Boxing paint
Figure 2-6. Propeller-type mixer
Mixing, Coloring, and Tinting Paints -Cont.
Part C: Preparing the Surface
Surface Preparation
Surface Preparation -Cont.
Part D: Selecting Exterior and Interior Protective Coatings
Exterior Protective Coatings
Exterior Protective Coatings -Cont. - en0562a0073
Exterior Protective Coatings -Cont. - en0562a0074
Exterior Protective Coatings -Cont. - en0562a0075
Exterior Protective Coatings -Cont. - en0562a0076
Table 2-4. Whitewash formulas
Table 2-5. Recommended exterior coatings
Table 2-5. Recommended exterior coatings (continued)
Interior Protective Coatings
Interior Protective Coatings -Cont. - en0562a0081
Interior Protective Coatings -Cont. - en0562a0082
Interior Protective Coatings -Cont. - en0562a0083
Table 2-6. Recommended interior coatings
Table 2-6. Recommended interior coatings (continued)
Part E: Maintaining Protective Coatings
Efficient and Safe Handling, Storing, and Disposing of Protective Coatings
Lesson 2 Practice Exercise - en0562a0088
Lesson 2 Practice Exercise -Cont. - en0562a0089
Lesson 2 Practice Exercise -Cont. - en0562a0090
Lesson 2 Practice Exercise -Cont. - en0562a0091
Lesson 2 Practice Exercise -Cont. - en0562a0092
Answer Key and Feedback - en0562a0093
Answer Key and Feedback -Cont. - en0562a0094
Lesson 3 Protective -Coating Equipment
Figure 3-1. Hand wire brushes
Figure 3-3. Wood scraper
Figure 3-4. Sharpening hand-scraper edges
Figure 3-7. Putty knife
Figure 3-9. Files
Hand-Operated Tools
Table 3-2. Selecting abrasives by work surface or intended use
Table 3-3. Selecting steel-wool grades
Figure 3-10. Blowtorch
Power-Operated Tools
Figure 3-12. Power wire brushes
Figure 3-14. Portable belt sander (with dust bag)
Figure 3-15. Portable disc sanders
Figure 3-16. Drum floor sander
Figure 3-18. Portable power grinder
Figure 3-19. Portable abrasive blaster
Portable abrasive blasters
Part B: Application Equipment
Paint-Preparation Tools
Figure 3-22. Principal paintbrush parts
Figure 3-24. Flat wall paintbrush
Paintbrush Care, Cleaning, Storage, and Reclamation
Figure 3-27. Oil-based paint cleaning materials
Figure 3-28. Removing paint off the furrule with a rag
Figure 3-32. Spinning the paintbrush
Paint Rollers
Figure 3-35. Paint rollers
Figure 3-36. Paint roller and tray
Paint Spray Guns
Figure 3-38. Attached-container spray gun
Spray-Gun and Paint-Tank Cleaning
Air Compressors
Figure 3-42. High-pressure air compressor (gasoline engine)
Airless Spray Systems
Figure 3-44. Airless hot spray system
Airless Spray Systems -Cont.
Stationary Compressor Unit
Air Transformer
Wiping Rags and Drop Cloths
Operator Maintenance
Glass Bead-Dispensing Gun
Part D: Sign-Making Equipment
Figure 3-49. Stenciling spray gun
Part D: Sign-Making Equipment -Cont.
Lesson 3 Practice Exercise - en0562a0142
Lesson 3 Practice Exercise -Cont. - en0562a0143
Lesson 3 Practice Exercise -Cont. - en0562a0144
Lesson 3 Practice Exercise -Cont. - en0562a0145
Lesson 3 Practice Exercise -Cont. - en0562a0146
Answer Key and Feedback - en0562a0147
Answer Key and Feedback -Cont. - en0562a0148
Lesson 4 Ladders, Scaffolds, and Hoisting Equipment
Figure 4-1. Single-rung woodladder
Figure 4-3. Raising a ladder
Figure 4-6. Lowering a long extension ladder
Figure 4-8. Steel ladder jack
Table 4-1. Sizes of extension planking
Figure 4-10. Extension ladder
Figure 4-12. Painter's trestle
Part B: Scaffoldings
Figure 4-14. Independent scaffold topped with platforms
Figure 4-15. Footing plate
Figure 4-17. Building tie-in
Figure 4-19. Swing-stage scaffold
Part B: Scaffolds
Scaffolds
Figure 4-20. Boatswain's chair
Part C: Hoisting Equipment
Figure 4-23. Bowline
Figure 4-24. Running bowline
Figure 4-26. Two half hitches
Figure 4-27. Clove hitch
Figure 4-30. Rolling hitch
Figure 4-31. Scaffold hitch
Figure 4-32. Whipping the end of a rope
Block and Tackle
Hoisting Machine
Lesson 4 Practice Exercise - en0562a0176
Lesson 4 Practice Exercise -Cont. - en0562a0177
Lesson 4 Practice Exercise -Cont. - en0562a0178
Answer Key and Feedback - en0562a0179
Lesson 5 Metal Corroision and Identification
Figure 5-1. Electrochemical-corrosion theory of a battery cell
Figure 5-2. Electrochemical-corrosion condition
Figure 5-4. Core corrosion
Figure 5-6. Galvanic corrosion
Table 5-1. Metal and alloy classification
Table 5-2. Metal and alloy galvonic series
Forms
Figure 5-7. Differential-environmental corrosion
Figure 5-8. Low oxygen-concentration areas
Figure 5-9. Low-oxygen cell corrosion action
Causes
Dezincification
Controls
Table 5-3. Mixtures for passivating metal surfaces
Galvanic anode method
Figure 5-10. Galvanic cathodic protection
Part B: Metal Identification
Table 5-4. Steel identification numerical index
Table 5-5. Identification marking and color code breakdown
Figure 5-12. Identification markings
Figure 5-13. Typical spark streams
Table 5-6. Concentrated nitric-acid test reactions
Chemical (Acid) Spot Testing
Lesson 5 Practice Exercise - en0562a0204
Lesson 5 Practice Exercise -Cont. - en0562a0205
Lesson 5 Practice Exercise -Cont. - en0562a0206
Answer Key and Feedback - en0562a0207
Answer Key and Feedback -Cont. - en0562a0208
Painting I
